The JU11 rail stamping machine was installed and successfully commissioned in September.

The machine was installed and commissioned in a record time of just 2.5 weeks. Thanks to our extensive expertise and the standardization of STEMA®, installation times were significantly reduced.

The rail stamping machine is equipped with the latest technology, allowing the stamping pressure to be regulated and controlled based on the rail temperature.

We would like to thank our customer for the successful collaboration.

Our specialists under the direction of Dr.-Ing. Benjamin Berger were on site at British Steel for the annual service.
During the annual service, the components of the STEMA® have been checked, small maintenance work has been carried out and a test report was created.
The annual service supports the technology and maintenance team on site in assessing the condition of the machine and provides detail recommendations for some action.
The STEMA® has been in use at British Steel for 5 years without any errors.
Because of continuous maintenance, the condition of the system is very good: After over 5 years of continuous use, the rail stamping machine is well equipped for the next 5 years thanks to perfect maintenance!

We would like to thank our customer British Steel for the good cooperation on site.

Our new assembly hall was inaugurated and put into operation in May 2024.
This ensures the assembly of our special machines, rail stamping machines and reading systems.
The distances of our suppliers and employees travel times are shortened, thus increasing our production efficiency by approximately 17.5%!

On 05.03.2024 the Final Acceptance Tests of our Needle Stamping Robot for Hot Rings took place.

The Robot stamps rings up to 10.000 kg with temperatures up to 1.100°C. The variety of products can also be considerable: For example, the diameters of the rings can vary from 700mm to 4.200mm. The rings are pulled onto a table in which the position of the ring is not guided, so that the robot has to find the ring itself. Under these demanding conditions the stamping robot achieved 100% accuracy rate of stampings with error rate of 0%!

The entire system was delivered as a turnkey solution and the stamping is performed in fully automatic mode: The ring dimensions are transferred from a data base to the robot, then the ring position is multiple calculated by sensors around and on the robot, and finally the stamping is performed. The machine is in operation 24/7.

We would like to thank our customer Bohemia Rings for their support!

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Our new ReaSy® 5.0 for reading and checking stamped rails has been delivered and installed.

The ReaSy® 5.0 system can read stamps on a rail up to a velocity of 5 m/s and is installed on the production line after our rail stamping machine STEMA®.

It consists of a special camera and special lighting with a wavelength adapted to hot steel to take pictures of the stamps and has a connection to  STEMA® for data transmission.

The user can observe the stamps of the rail in live view via a web interface and an interface to Level 2 makes it possible to obtain all information in the production HMI.

Since ReaSy® can read stamps directly on the production line in real time, the production team can react immediately to adjust the stamping process if necessary, e.g. reduce or increase the stamping pressure, adjust the stamping position or identify incorrectly inserted symbols in the magazine, and much more.

This saves time and money, as incorrectly stamped rails are avoided and staff can control the stamping process very efficiently.

The entire system has extensive heat protection and is tailored to the harsh environment of hot rolling.

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Successful commissioning of the 2nd STEMA® in Bhilai by the senior managing director Ing. Bruno Berger.

In collaboration with our customer Bhilai Steel and business partner Mill Engineering, we successfully completed commissioning in October 2023!

We want to thank our customer and business partner for their professional support!

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Customers and visitors from the steel industry from all over the world visited our stand at METEC 2023 – the world’s largest trade fair for metallurgical technology. The visitors came from all over the world – from America to Japan and from Africa to Korea. Among them were, of course, many well-known and long-existing business friends of the world’s largest rail manufacturers.
Concrete future projects were discussed with these “old” business partners.
But also many potential customers and interested parties were able to convince themselves of the quality of our machines and systems.
We would like to thank you for the interesting discussions and are already looking forward to the next METEC 2027!

Functional test and acceptance of the Robot Ring Needle Stamping Machine together with BOHEMIA RINGS s.r.o.
On March 23, 2023, the functional test of the NeeRob1250 needle stamping robot was carried out in our factory with the BOHEMIA RINGS team from the Czech Republic!
NeeRob1250, which is suitable for stamping on hot steel up to max. 1075°C, has a visual measuring system for checking the accuracy of the various hot steel rings.
After successfully completing the test, the Robot Ring Needle Stamping Machine was approved and sent to our customer in the Czech Republic!
We look forward to the installation and commissioning in June 2023 and thank BOHEMIA RINGS s.r.o. for the trust and good cooperation!

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The most important international metallurgy trade fair opens its doors for the eleventh time. The world’s best experts in the metallurgy industry meet here to exchange ideas and experiences.

For more than 30 years we have been supplying turnkey machines and systems for the steel-producing industry. Our rail stamping machine STEMA® is the most frequently used marking machine for railway rails.

In the area of ​​stamping machines, we also offer solutions for railway wheels, slabs and billets.

In more than 550 projects, we have always focused on the quality and reliability of our products. Personal commitment, reliability and hard work play a decisive role in our success and in building long-term trust with our customers. Our products represent the spearhead of what is technically possible and also help our customers to always be one step ahead.

At the international metallurgy trade fair METEC 2023 we will present our latest developments and reference projects.

So take advantage of the perfect contact and communication opportunities and visit us from June 12th to 16th, 2023 at METEC 2023 in Hall 4, Stand A29.

We look forward to you!

www.metec.de

On March 7, 2023, the functional test (cold run test) of the STEMA® JU 15 stamping machine was carried out with the TŘINECKÉ ŽELEZÁRNY team from the Czech Republic in our works!

Under the project management of Dr.-Ing. Benjamin Berger, all tests and work simulations were successfully completed as expected. The STEMA® JU15 will be delivered to the customer TŘINECKÉ ŽELEZÁRNY in the shortest possible time!

We thank our customer, TŘINECKÉ ŽELEZÁRNY, for the trust and good cooperation and look forward to the installation and commissioning in April 2023 in the Czech Republic.

See you in Trinec!